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Battery Solutions

HOW SEALANTS ARE USED IN BATTERY SOLUTIONS

Battery Solutions rely on advanced liquid adhesives to support efficient EV battery manufacturing and assembly. These adhesives improve structural integrity, thermal management, and overall battery performance. In addition, they enable precise application, automation, and multi-functional bonding across production lines.

These adhesives absorb shock and vibration while combining sealing and bonding in one step. As a result, manufacturers can reduce weight, manage thermal expansion, and bond a wide range of materials with greater reliability.

Bonding Applications in Battery Solutions: 

  • Cell Bonding: Adhesives bond battery cells into modules or packs. This process improves stability and helps distribute thermal stress evenly during operation.
  • Module Assembly: Adhesives also reinforce battery modules. They prevent unwanted movement and vibration while maintaining long-term structural integrity.

Sealing Applications in Battery Solutions:

  • Battery Pack Encapsulation: Adhesives seal battery packs to protect them from moisture, dust, and other contaminants. This protection improves durability and extends battery life.
  • Lid and Case Sealing: Adhesives create airtight seals on lids and casings. As a result, they prevent moisture intrusion while maintaining strong mechanical performance.

Thermal Management in Advanced Battery Solutions:

  • Traditional thermal interface materials (TIMs), such as silicones, greases, waxes, and pressure-sensitive adhesives, offer limited mechanical strength. In contrast, InnoStar provides high-performance alternatives. These include gap pads, silicone films, phase-change materials, thermal gels, and structural adhesives.
  • Thermal Insulation: Most adhesives naturally insulate heat and electricity. However, manufacturers can enhance thermal conductivity by adding conductive fillers when needed
  • Busbar Attachment: Adhesives securely attach busbars to battery cells. This ensures strong electrical connections and supports efficient current flow

Reinforcement:

  • Battery Module Strengthening: Adhesives reinforce joints and connections throughout the battery system. This reinforcement improves durability under repeated stress.
  • Wire & Cable Bonding: Adhesives secure and insulate wires and cables. As a result, they reduce wear and help maintain consistent electrical performance.

Safety in Battery Solutions:

  • Sensor & Electronics Securing: Adhesives keep sensors and control electronics firmly in place. This stability protects sensitive components during operation.
  • Battery Insulation: Adhesives prevent short circuits by providing reliable electrical insulation throughout the battery pack.
  • Vibration Damping: Adhesives dampen vibration and reduce mechanical fatigue. Additionally, they reinforce safety structures to improve impact and crash resistance.
  • Impact Protection: Adhesives reinforce safety structures, improving crash resistance.

    InnoStar offers a range of liquid adhesives designed to support high-performance battery solutions, including structural bonding, sealing, and thermal management materials.
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